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3-Layer Rigid PVC Foam Core Pipe Extrusion System

20000000.0 INR/Piece

Product Details:

  • Usage & Applications PVC Foam Core Pipes produced on this line are widely used in: Drainage and sewerage systems Underground sewage pipelines Ventilation and exhaust systems Cable protection and ducting Infrastructure and construction projects
  • Country Of Origin India
  • Type Pipe Extrusion System
  • Material PVC
  • Computerized Yes
  • Automatic Grade Automatic
  • Control System PLC Control
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3-Layer Rigid PVC Foam Core Pipe Extrusion System Price And Quantity

  • 20000000.0 INR/Piece
  • 1 Piece

3-Layer Rigid PVC Foam Core Pipe Extrusion System Product Specifications

  • KEY FEATURES High-output conical or parallel twin-screw extruder for stable plasticization and uniform foaming PLC-based automation system for precise control and operational reliability Intelligent temperature control for energy efficiency Accurate pipe dimensions with consistent wall thickness Robust construction for continuous industrial operation
  • India
  • PVC Foam Core Pipes produced on this line are widely used in: Drainage and sewerage systems Underground sewage pipelines Ventilation and exhaust systems Cable protection and ducting Infrastructure and construction projects
  • Blue and White
  • Automatic
  • PLC Control
  • PVC
  • Yes
  • Pipe Extrusion System
  • Electric
  • 1 Year

3-Layer Rigid PVC Foam Core Pipe Extrusion System Trade Information

  • 45 Days

Product Description

Advanced Co-Extrusion Technology for Lightweight & High-Strength PVC Pipes

Sai Machine Tools Pvt. Ltd. (SMT) proudly offers the 3-Layer Rigid PVC Foam Core Pipe Extrusion System, an advanced and high-efficiency production line designed for manufacturing lightweight yet mechanically strong PVC foam core pipes. Engineered with modern automation and indigenous technology, this system delivers superior pipe quality while significantly reducing material consumption and production costs.

This extrusion system is ideal for manufacturers seeking cost-effective, durable, and high-performance PVC foam core pipe
solutions for infrastructure and industrial applications.



KEY ADVANTAGES

  • Lightweight pipes with high mechanical strength

  • Reduced PVC material consumption, lowering production cost

  • Smooth inner and outer pipe surfaces

  • Excellent chemical and corrosion resistance

  • Stable output with long service life

  • Consistent quality suitable for continuous mass production


ADVANCED TECHNOLOGY

The SMT PVC Foam Core Pipe Extrusion Machine utilizes state-of-the-art co-extrusion technology to manufacture three-layer rigid PVC foam core pipes in a single continuous process.

The pipe structure includes:

  • Solid inner layer for strength

  • Foamed middle core for weight reduction and insulation

  • Smooth outer layer for durability and surface finish

This advanced structure ensures high ring stiffness, superior impact resistance, and long-term performance, making the pipes suitable for demanding applications.


KEY FEATURES

  • High-output conical or parallel twin-screw extruder for stable plasticization and uniform foamin

  • PLC-based automation system for precise control and operational reliability

  • Intelligent temperature control for energy efficiency

  • Accurate pipe dimensions with consistent wall thickness

  • Robust construction for continuous industrial operation


FIELDS OF APPLICATION

PVC Foam Core Pipes produced on this line are widely used in:

  • Drainage and sewerage systems

  • Underground sewage pipelines

  • Ventilation and exhaust systems

  • Cable protection and ducting

  • Infrastructure and construction projects


HOW IT WORKS

Using advanced co-extrusion technology, the system forms all three layers simultaneouslysolid inner, foamed middle, and smooth outer layerensuring uniform bonding, reduced raw material usage, and excellent pipe performance without compromising strength.


GENERAL PACKAGING DETAILS

  • Complete extrusion line packed in heavy-duty wooden crates with anti-rust treatment

  • Electrical panels, PLC units, and control components securely packed separately

  • Sea-worthy export packaging available as per customer requirements

  • Operation manuals, wiring diagrams, and installation guidelines included


WHY CHOOSE SAI MACHINE TOOLS

  • Over 37 years of expertise in plastic processing machinery

  • 3500+ global installations across multiple countries

  • In-house manufacturing with strict quality control

  • Reliable after-sales service and technical support

  • Proven expertise in PVC, CPVC, HDPE, PPR, and multilayer pipe extrusion technologies





Versatility Across Multiple Applications

PVC foam core pipes produced by this extrusion system are essential in a variety of sectors. From underground sewage networks and drainage systems to ventilation, exhaust setups, and cable protection, these pipes deliver strength without excess weight. The system is widely adopted in construction and infrastructure development, thanks to its reliability and robust output.


Advanced Automation & Performance

Featuring PLC-based automation and intelligent temperature control, this extrusion system ensures precise operation, energy efficiency, and minimal manual intervention. Operators can rely on consistent wall thickness and robust construction for continuous production in demanding industrial environments, resulting in pipes that meet rigorous quality standards.

FAQ's of 3-Layer Rigid PVC Foam Core Pipe Extrusion System:


Q: How does the PLC control system enhance the performance of the PVC foam core pipe extrusion process?

A: The PLC-based automation system allows for precise control over every aspect of the extrusion process, including temperature regulation, pipe dimensions, and operational settings. This leads to uniform foaming, accurate thickness, and stable plasticization, ensuring consistent product quality and reduced energy consumption.

Q: What are the primary benefits of using this system for manufacturing PVC foam core pipes?

A: The key benefits include high output capacity, energy-efficient operation, and robust construction that supports continuous industrial use. The system delivers pipes with reliable strength, consistent walls, and reduced material weight, making them ideal for both underground and surface-level infrastructure.

Q: When is it appropriate to use PVC foam core pipes produced from this extrusion line?

A: These pipes are most suitable for projects requiring lightweight yet durable piping, such as drainage, sewage, ventilation, cable protection, and general infrastructure construction. Their resistance to corrosion and chemical exposure makes them especially effective in harsh environments.

Q: Where can PVC foam core pipes from this system be applied in infrastructure projects?

A: They can be installed in underground sewage lines, municipal drainage systems, ventilation and exhaust passageways, cable ducting channels, and various construction elements where robust yet lightweight pipes are required.

Q: What is the process for maintaining the 3-Layer Rigid PVC Foam Core Pipe Extrusion System?

A: Regularly scheduled maintenance includes checking the extruder screws for wear, cleaning temperature control sensors, ensuring the PLC software is updated, and lubricating moving parts. Adhering to the manufacturer's guidelines extends operational life and maintains production efficiency.

Q: How does the system ensure consistent pipe thickness and quality?

A: The extrusion system uses a high-output conical or parallel twin-screw extruder that combines stable plasticization with uniform foaming. Intelligent temperature and process controls adjust in real-time to maintain precise pipe dimensions and wall thickness, delivering consistent results.

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